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Shell and tube heat exchangers, hydraulic cylinders, components & hydraulic systems, gas springs : Quiri

Separators

Industries concerned : 
Product concerned : Pressure vessels
Separators - Pressure vessels - Quiri
To avoid bringing a liquid phase to a compressor, or extracting a condensed part of a gas mixture, different types of separators are directly integrated into our exchangers or pressure tanks.

Technical specifications :

In various gas treatment or steam conditioning processes, the flows circulating at the inlet or outlet of heat exchangers are sometimes loaded with liquid or solid particles. As an example, a common application consists in carrying out a first dehumidification step at the outlet of an air cooler. Indeed, by cooling atmospheric air (characterized by its relative humidity), a condensation of part of the vapour contained takes place. This condensed steam can be found in the form of droplets or mist depending on the flow regimes (separate phase, intermittent, dispersed,...) and the separation device must be able to collect the liquid phase on one side and allow the gas to continue its journey through the process. The separation can be done by devices such as cyclone or coalescing mats. In other situations, if we take the case of a steam or refrigerant in a thermodynamic cycle, it is necessary to avoid dragging a liquid phase towards a compressor or a turbine. In these cases the separators can be of the coalescing mat or baffle type. In all these applications, the pressure drop must be controlled for reasons of the overall performance of the installation.  

Some technical data on wet air and dry steam applications:

 
Name of item Wet air cooler LP separator
Fluid   Wet air Saturated steam
upstream operating pressure 21.45 bar 3.2 bar a
percentage / liquid flow rate 0.039 kg/s 90%
Inlet temperature 35 °C saturation
After separation temperature 35 °C 175 °C
Gas flow rate/separated steam 12.6 kg/s 30 t/h
Pressure drop 0.08 bar 0.09 bar
Design pressure 24 bar -1/ 4.2 bar
Hydrotest pressure 15 bar 6 bar
Design temeprature -10 / 120 °C 0 / 250 °C
Welding befficiency 0,7 0,85
Corrosion allowance 3 1.5
Material    
shell P265 GH P265 GH
Separator element 304 L 304L
nozzles P235 GH -TC1 P235 GH – TC1
   

Geometric Specificities :

  Integrated in exchanger outlet box (wet air cooler) and vertical separator tank (superheated steam)  

Constructive Specificities :

Code: ASME VIII (cooler) CODAP (superheated steam) Regulation: DESP 97/23/EC Welding Processes: ASME IX or EN 288-3 Approved Welders' approvals: According to ASME IX or EN 1418 Semi-automatic MIG/MAG processes

Quality Specificities:

LOFC according to customer and local specifications.    

Separators - Pressure vessels - Quiri - 2 Séparateur cyclone

Separators - Pressure vessels - Quiri - 3 Séparateur vertical
Separators - Pressure vessels - Quiri - 4 Séparateur cyclone